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Iron ore is converted into various types of iron through several processes. The most common process is the use of a blast furnace to produce pig iron which is about 94% iron and 5% carbon with smaller amounts of other elements.

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Returning to the overall process; that is the process for the sulfide ores and the oxide ore as I said are treated differently. Direct from the pit the oxide ore is piled onto large lined leach pads and the sulfuric acid.

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blast furnace process. The iron ore concentrate is now mixed and ready for the pelletizing process. Pelletizing A pellet plant contains a series of balling drums where the iron ore concentrate is formed into soft pellets, in much the same manner that one rolls a snowball, to make a pellet about the size of a marble (between 1/4" and 1/2").

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Beneficiation of Iron Ore and the treatment of magnetic iron taconites, stage grinding and wet magnetic separation is standard practice.This also applies to iron ores of the non-magnetic type which after a ← Read The Full Metallurgy Article

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Smelting - Wikipedia. Smelting is a process of applying heat to ore in order to melt out a base metal.It is a form of extractive metallurgy.It is used to extract many metals from their ores, including silver, iron, copper, and other base metals.

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 · Iron Ore Beneficiation - Indian Bureau of Mines. Iron ore is the basic raw material for iron & steel making. Of the total . ( 10%). The process flow sheet is in practice in the deposits of Donimalai (Karnataka).

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blast furnace process. The iron ore concentrate is now mixed and ready for the pelletizing process. Pelletizing A pellet plant contains a series of balling drums where the iron ore concentrate is formed into soft pellets, in much the same manner that one rolls a snowball, to make a pellet about the size of a marble (between 1/4" and 1/2").

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The Ore Extraction and Refining Process Before iron ore can be used in a blast furnace, it must be extracted from the ground and partially refined to remove most of the impurities. Leaning on his long tongs, this young iron puddler's helper posed for this photograph in the early 1860s, when the Sons of Vulcan was a young union.

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Smelting - Wikipedia. Smelting is a process of applying heat to ore in order to melt out a base metal.It is a form of extractive metallurgy.It is used to extract many metals from their ores, including silver, iron, copper, and other base metals.

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Slight benefit is that you now get 3 iron ore, 1 copper, 1 quartz, 1 nickel ore, and now 1 titanium ore. Last step is refining. Refining requires 4 crystals (so now, its 2 crush cycles to 1 refine cycle) and produces 4 purified chunks. Sorting requires 9 purified chunks, which means 3 refine cycles, which means 6 crush cycles.

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Direct reduction Scrap Ladle (Refining) Electric arc furnace (Steelmaking) Iron Ore Pellets Electric Arc Furnace Steelmaking Continuous casting Design by Blisscommunication.com / Cover photo: ThyssenKrupp Steel / Tubes photo: Salzgitter The process shown above is illustrative only and is not designed to show the steelmaking process in detail.